Industries · Consumer electronics

Consumer electronics product development, from idea to factory

Earbuds, power banks, remotes, drones and creator gear: we take consumer electronics from idea to factory. Industrial design, electronics and firmware, prototypes built to pass FCC and CE first time, batteries that can ship, and manufacturing with our partner factories in China and Pakistan.

AUDIO · POWER · HOME · DRONES · CREATOR
  • 200+ products built
  • 12+ years in hardware
  • 30+ industries served
  • NDA before you share

The short answer

What is consumer electronics product development?

Consumer electronics product development turns an idea for a gadget into a product people can buy. It covers industrial design, the circuit board and firmware, prototypes, safety and radio certification, battery testing, and manufacturing at a cost per unit that leaves a margin at retail. The hard part isn't making one that works. It's making thousands that pass every test.

Where gadgets go wrong

Four ways consumer electronics projects stall

Risk

Parts, tooling and freight push cost past your price.

What we do

We design to a target cost per unit from the very first sketch.

Target cost set in feasibility

What we build

Consumer electronics we've engineered

AUDIOSmart earbudsPOWERPower banksHOMESmart plug adapter, universal remoteDRONESMulti-purpose drone, compact cameraCREATORAdvanced teleprompter deviceLIFESTYLESmart backpack, glowing hairpin

Audio

Audio and wearables

Our projects

Smart earbuds

What matters most

Battery life in a tiny case, a stable Bluetooth link and safe listening levels.

Standards we design for

Bluetooth qualification, FCC Part 15C, CE (RED), IEC 62368-1, UN 38.3

Certification

The standards consumer electronics must meet

FCC Part 15

What it covers

Radio and interference limits for electronics sold in the US.

What we do

We design and pre-scan, then manage the accredited lab test.

Applies toEarbudsRemoteDrone

Accredited labs test and certify. We design to pass and pre-test, so the paid test is a formality, not a gamble.

Our own work

Consumer electronics projects, under NDA

Smart earbuds Under NDA

Wireless earbuds and a charging case, designed from shell to firmware.

BluetoothLi-ionUSB-C

Projects are under NDA, so we show what we built, not who for.

How it runs

From idea to first production run

  1. 01FeasibilityTarget cost, parts and certification plan, with a fixed quote.
  2. 02Prototype (EVT)Working boards and housings that prove the design.
  3. 03Test and certify (DVT)Pre-scans, lab tests and battery tests.
  4. 04Production (PVT)A pilot run, then volume with our partner factories.

Services we use

The teams behind every gadget

Client reviews

What clients say

4.8from 130+ client reviews
Their team delivered top-notch electronic product development expertise, exceeding my expectations.
Client · Electronic product · USA
Just what was promised – product was of good quality and delivered on time
Client · Prototype · UK

FAQ

Consumer electronics questions founders ask us

How much does it cost to develop a consumer electronics product?

It depends on how many new parts the product combines: a custom board, a battery, radio, housing and certification. We start with a feasibility study at $1,000 to $2,000, then give you a fixed price for each stage.

How long does it take?

It depends on the number of prototype rounds and the tests the product needs. You get a dated plan after the feasibility study, and certification and tooling are planned in from the start, so they don't surprise you at the end.

Which certifications does my product need?

In the US, FCC Part 15 for almost any electronic product, plus FCC certification if it has a radio. In the EU, CE under the Radio Equipment Directive or the EMC and Low Voltage Directives, plus RoHS. Lithium batteries also need UN 38.3 to ship. We design for these, and accredited labs issue the reports.

Can a pre-certified Bluetooth or Wi-Fi module cut certification cost?

Often, yes. The module's FCC grant covers the radio, so your product usually needs only the unintentional-emissions test. A Bluetooth product still needs Bluetooth SIG qualification, which costs $12,000 from March 2026. The trade-off is a higher parts cost against lower test cost.

What do I need to sell a battery-powered gadget on Amazon?

A UN 38.3 test summary, a safety data sheet or exemption sheet, and the battery's details. Power banks also need safety reports for the exact product, usually in your own name. California listings may need a Prop 65 warning.

What are EVT, DVT and PVT?

The three validation builds. EVT (engineering) proves the design works, DVT (design) proves it passes tests and survives use, and PVT (production) proves the factory can build it the same way every time.

Who owns the IP?

You do. We sign an NDA before you share details, and the IP in your product is yours.

Free product call

Building a gadget people will buy?

Book a free 30-minute product call. An engineer will tell you what it takes to build, certify and make your product, and what it should cost per unit.

Start here

Tell us about your idea

Share as much or as little as you like. An engineer reads every enquiry and replies within one business day, under NDA before you share details.

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